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 Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR210P
Category Power Supply Power Consumption Safety Inputs Input Simultaneity Max. Input Resistance Inputs Reset Reset Outputs
Cat. 4 per EN954-1 (ISO13849-1) 24V DC; 0.8 to 1.1 x rated voltage 8W 1 N.C., 2 N.C., 3 N.C./Safety Mat Infinite 1300ohms 3200ohms Monitored Man. or Auto./Man. 2 N.O. Safety; 1 N.O. Auxiliary 1 SS PNP Inputs Closed 1 SS PNP Outputs Active B300, AC-15 3A/250V AC, 3A/125VAC P300, DC-13; 2.5A/24V DC 1x6A, 2x4A 20mA @ 30V DC 6A Slow Blow or 10A Quick Blow 10mA/10V DC AgSnO2 + 2mAu Gold plated 3s 29ms 34ms + 6ms/module 40-145 ms, depending on expansion modules used Green = Input 1 Closed Red = Input 1 Open Green = Input 2 Closed Red = Input 2 Open Green = CH1 Output Active Green = CH2 Output Active Green = Power Green = Run (Outputs Active) Red = Stop (Outputs Off) + Diag. Amber = Ready (Inputs closed) 2500V 2 -5C to +55C (+23F to 131F) 90% RH IP40 (NEMA 1) IP20 Inputs; SS Outputs 0.2-4mm2 (24-12 AWG) 0.4-0.5 Nm (3.54-4.43lbin) Polyamide PA 6.6 35mm DIN rail 280g (0.62lbs) 100,000 operations 500,000 operations 300,000 operations 100,000 operations 1,000,000 operations 2,000,000 operations 2,000,000 cycles 10-55 Hz, 0.35mm 10g, 16ms, 100 shocks
Description
The MSR210P forms one of the base units for the modular Minotaur MSR200 family of monitoring safety relays. It can be combined with other modules of the MSR200 Series to configure a safety control system with numbers of inputs and outputs matching users' specific application requirements, as well as diagnostic and networking capabilities. Up to 10 input modules and 2 output modules can be connected to one base unit by simply removing the terminator, included with each base unit, and connecting the ribbon cables of the neighboring module. The terminators must be inserted into the final input and output modules. The MSR210P has two inputs. Each input can be wired in one of four ways: 1 N.C., 2 N.C., 3 N.C., 1 N.C. & 1 N.O., or safety mat connections. The MSR210P uses pulsed input monitoring to check for faults to power, ground or between inputs before a demand is placed on the safety system. Connecting a single device (must be at least dual channel) to each input meets the requirements of category 4 per EN 954-1. The MSR210P has the capability to perform external device monitoring (EDM). The EDM capability works in conjunction with the Reset option. The user selects EDM and the reset function by jumpers across terminals Y40, Y41 and Y42. The MSR210P has two semiconductor outputs designed to send status information to a PLC. Terminal Y33 indicates the inputs are closed (the Ready LED is on). Terminal Y32 indicates the outputs are active. The outputs include 2 normally open safety rated outputs and 1 normally closed auxiliary output. The safety outputs have independent and redundant internal contacts to help ensure the safety function.
Output Utilization per IEC60947-5-1 (Inductive) Thermal Current (non switching) Output, Solid State Fuses Output (external) Min. Switched Current/Voltage Contact Material Ribbon Cable Contacts Power On Delay Response Time MSR210 MSR210 + Input Exp. Mod. Recovery Time Indication LEDs
Impulse Withstand Voltage Pollution Degree Operating Temperature Humidity Enclosure Protection Terminal Protection Short Circuit Protection Conductor Size Torque Settings--term. screws Case Material Mounting Weight Electrical Life (w/Surge Supp.) 250VAC/6A/1250VA coso=1 250VAC/2A/500VA coso=1 250VAC/4A/1000VA coso=0.35 250V AC/1.5A/1000VA coso=0.6 24V DC/2A/48W 10V DC/0.01A/0.1W Mechanical Life Vibration Shock
Features
* * * * * * * * * Category 4 per EN 954-1 Stop category 0 Pulsed input monitoring 2 Input circuits: gate, E-Stop or safety mat 2 Safety outputs, 1 auxiliary output 2 Solid state outputs 10 Diagnostic LEDs Monitored or automatic reset Removable terminals
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN 60204-1, IEC 60947-4-1, IEC 60947-5-1, ANSI B11.19, AS4024.1 C-Tick, CE marked for all applicable directives, cULus & TUV
Approvals
See Output Ratings on page 1-29 for details. Consult factory for ratings not shown.
4-72
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR210P Product Selection
Inputs 1 N.C. or 2 N.C. or 3 N.C. or Safety Mat Safety Outputs 2 N.O. Auxiliary Outputs 1 N.C. Solid State Outputs 2 PNP Power Supply 24V DC Catalogue Number 440R-H23176
Dimensions--mm (inches) Block Diagram
99 (4.72) 45 (1.77)
S12 S11 S32 S31 S51 S41 Y40 133 23 Y41 Y42 3 A1
13 23 31
K1
114.5 (4.5)
Y1 S42 2
K2
14 24 32 Y31 Y33
4 2
Y31 Y32 14 24 32
Typical Wiring Diagrams
+24V DC
Safety Mat Fuses Termination or Expansion Cable Termination or Expansion Cable Safety Gate
L1 L2 L3
+24V DC
Fuses Termination or Expansion Cable
K1 K2
A1
S32 S41 S12 S51 S22
Y31 Y40 Y41 Y42 13 23 31
Closed Termination or Expansion Cable
A1 S11 S12 S21 S22 S31 S32
Y31 Y40 Y41 Y42 13 23 31
L1 L2 L3
MSR210P
A2 S62 S11 S42 S52 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
K1 K2
MSR210P
A2 S42 S52 S62 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
K1 K2
Safety Gate
K1 K2
M
Safety Gate Closed
M
Closed Ground Output Active Inputs Closed
Reset Ground Output Inputs Active Closed
Safety Mat and Dual Channel Safety Gate, Monitored Manual Reset, Monitored Output
+24V DC
Termination or Expansion Cable Fuses Safety Gate Closed A1 S41 S12 S22 S32 S51 Termination or Expansion Cable Safety Gate Closed Ground Output Active Inputs Closed Reset
Y31 Y40 Y41 Y42 13 23 31
Two Triple Channel Inputs, Automatic Reset, Monitored Output
+24V DC
Safety Gate
L1 L2 L3
Termination or Expansion Cable
Closed A1 S41 S12 S22 S32 S51 Termination or Expansion Cable
Y31 Y40 Y41 Y42 13 23 31
L1 L2 L3
K1
MSR210P
A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
K1 K2
K1
MSR210P
K2
K2
A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
M
M
Safety Gate Closed Ground Output Active Inputs Closed
K1 K2
Two Dual Channel Safety Gates, Monitored Manual Reset, No Monitored Output
Diagnostics - Red Stop LED blinks Blink Rate 2 3 Continuous Description Change in Y40/Y41/Y42 circuit during operation. Fault in external feedback circuit Y1-Y2. Clear fault and cycle power to reset the module. Internal fault in base or expansion module
Two Single Channel Safety Gates, Automatic Reset, No Monitored Output
4-73


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